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corporate profile |
Established more than 40 years ago, BHEL is the largest engineering and
manufacturing enterprise of India in the energy & infrastructure related
sectors. BHEL is amongst world's rarest few who have the capability to
manufacture entire range of power plant equipment. Since its inception,
BHEL is maintaining a consistent track record of growth, performance and
profitability.
The company has grown in stature over the years with continued inflow of
orders, manufacturing prowess, continued thrust on technology leading to
a strong presence in domestic and international markets as a major
supplier of power plant equipments besides establishing substantial
inroads in select segment of products in Industr ial sector and
Railways.
The company has realised the capability to deliver 15,000 MW p.a. power
equipment capacity and the further expansion program is underway to
reach 20,000 MW p.a by 2012.
BHEL caters to core sectors of the Indian Economy viz., Power Generation
and Transmission, Industry, Transportation, Renewable Energy, Defence,
etc. The wide network of BHEL's 15 manufacturing divisions, 2 repair
units, 4 power sector regions, 8 service centres, 15 regional offices, 2
subsidiaries and a large number of Project Sites spread all over India
and
abroad enables the company to provide most suitable products, systems
and services- efficiently and at competitive prices. The company has
entered into a number of strategic joint ventures in supercritical coal
fired power plants to leverage equipment sales besides living up to the
commitment for green energy initiatives.
BHEL, where Quality Systems as per ISO-9000 have
taken deep roots, has now made significant achievements in Business
Excellence by securing recognition certificates from CII for four out of
five units that participated in the CII-EXIM Business Excellence Award
scheme in 2010-11. Continuing its tradition of bagging prestigious national/international
awards, the company has been honoured with several awards which included
"EEPC Star Performer Award" in the Product Group of Project Exports for
20th consecutive year; SCOPE Award for Excellence and Outstanding
Contribution to the Public |
Sector Management; "Dainik
Bhaskar India Pride Award:2010" in Heavy Industries Category;
"ICWAI
National Awards for Excellence in Cost Management" for 2009 among public
and private sector companies for the fifth successive year; "India Power
Award for Equipment Manufacturing and for electr ifying
Lakshadweep Islands with Solar Power" from Council of Power Utilities;
Six Prime Minister's Shram Awards including one "Shram Bhushan" and
three "Vishwakarma Rashtriya Puraskars"; "IEI Industry Excellence Award
2010" for Overall Business Excellence and Industry Practices from the
Institution of Engineers (India); "NDTV Profit Business Leadership Award
2010".
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(500 MW Turbine LP Rotor under assembly at
BHEL plant) |
Power Generation |
In Power generation segment, BHEL is the largest
manufacturer in India supplying wide range of products & systems for
thermal, nuclear, gas and hydro-based utility and captive power plants.
BHEL has proven turnkey capabilities for executing
power projects from concept-to-commissioning. BHEL supplied utility
power generating sets have crossed the landmark of 1, 00,000 MW and
continue to maintain the record of nearly two-third of the overall
installed capacity and around three-four th of the power generated in
India. BHEL supplies steam turbines, generators, boilers and matching
auxiliaries up to 800 MW ratings, including sets of 660/700/800 MW based
on supercritical technology. BHEL has facilities to go up to 1000 MW
unit size. To make efficient use of high ash content coal available in
India, BHEL also supplies circulating fluidised bed combustion (CFBC)
boilers for thermal plants. BHEL is the only Indian company capable of
manufacturing large-size gas-based power plant equipment, comprising of
advanced-class gas turbines up to 289 MW (ISO) rating for open and
combined-cycle operations. BHEL engineers and manufactures custom-built
hydro power equipments. |
Its range covers turbines of Francis, Pelton and
Kaplan runners, pump turbines, bulb turbines and mini-micro hydro
plants, with matching generators, for different head-discharge
combinations.
BHEL is one of the few companies worldwide, involved in the development
of Integrated Gasification Combined Cycle (IGCC) technology which would usher in clean coal
technology.
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Dadri 490 MW 2nd Unit commissioned in
2010-11 |
Industries |
BHEL is a leading manufacturer of a variety of
Industrial Systems & Products to meet the demand of a number of
industries , like metallurgical, mining, cement, paper, fertilizers,
refineries & petro-chemicals etc. besides captive/industrial power
utilities. BHEL has supplied systems and individual products including a
large number of co-generation Captive power plants, Centrifugal compressors,
Drive Turbines, Industrial boilers and auxiliaries, Waste heat recovery
boilers, Gas turbines, Pumps, Heat exchangers, Electrical machines,
Valves, Heavy castings and forgings, Electrostatic precipitators, ID/FD
fans, Seamless steel tubes etc. to a number of industries other than power
utilities. BHEL has |
also emerged as a
major supplier of controls and instrumentation systems, especially
distributed digital control systems for various power plants and industries.
The Industry business sector of the company is fully geared to execute EPC
contracts for captive p ower plants from concept to commissioning.
utilities. BHEL has also emerged as a major supplier of controls and
instrumentation systems, especially distributed digital control systems for
various power plants and industries. The Industry business sector of the
company is fully geared to execute EPC contracts for captive power plants
from concept to commissioning.
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4x120 MW & 1x67 MW Tata Captive Power Plant at
Jojobera, Jharkhand |
Transportation |
Most of the trains of Indian Railways, whether
electric or diesel powered, are equipped with BHEL's traction propulsion
system and controls. The systems supplied are both with the conventional
DC and state-of-the-art AC drives. India's first underground metro at
Kolkata runs on drives and controls supplied by BHEL. Almost all the
EMUs in service are equipped with electrics manufactured and supplied by
BHEL. BHEL has proved once again its capabilities and technological
excellence by successfully establishing itself as an indigenous
manufacturer of energy efficient IGBT based propulsion system for AC
drives, a landmark achievement in transportation sector . |
Loco manufacturing capacity at Jhansi unit is under
augmentation to meet increased requirements of Indian Railways.
BHEL has also diversified into the area of track
maintenance machines and coach building for Indian Railways and undertakes
retrofitting and overhauling of rolling stock.
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Electric Locomotive (25 kV AC, Type WAG 7) |
Renewable Energy |
In conformity with its concern for the environment, BHEL
has been contributing to the national effort for developing and promoting
renewable energy based products on a sustained basis. Starting from small
applications like Solar Powered Street Lighting, Rural Water Pumping
Systems, Railway signalling, Offshore Drilling Platfor ms, etc., BHEL has
supplied and commissioned large size stand-alone as well as Grid-interactive
Solar Power Plants in a number of major cities and remote areas of the
country. With an aim to perform a significant role in National Solar
Mission's proposed target of 20,000 MW of grid connected solar power, BHEL
signed an agreement with Abengoa, Spain, a leader in solar projects to
provide EPC solutions in Concentrated Solar Thermal Power (CSP) areas.
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Oil and Gas |
BHEL possesses expertise to design, manufacture
and service various types of onshore rigs to suit the Indian service
conditions. The range of equipment covers onshore deep drilling rigs,
super-deep drilling rigs, heli-rigs, work-over rigs, mobile rigs and desert
rigs with matching draw works and hoisting equipment. BHEL now has the
capability to manufacture conventional on shore deep drilling rigs up to a
depth of 9,000 meters, mobile rigs to a depth of 3,000 meters and well
servicing rigs to a well depth of 6,100 meters. The company is in the
process of manu facturing environment friendly AC-technology based oil rings
for on shore application. |
BHEL is supplying onshore drilling rig equipment viz. Draw
works, Rotary-table, Traveling block, Swivel, Mast and Sub structure, Mud
systems and Rig electrics, Well heads & X-Mas tree valves upto 10,000 psi
rating for onshore as well as offshore application to ONGC, Oil India Ltd.
and Private Drilling Companies.
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SPV Power Plant |
Transmission |
BHEL has significant presence in the field of power
transmission in India with a wide range of transmission systems and
products. The products manufactured by BHEL include Power transfo r
mers, Instr ument transformers, Dry type transformers, Shunt reactors,
Vacuum and SF6 switchgear, Gas insulated switchgears, Ceramic
insulators, etc. Major critical hardware such as capacitor banks,
circuit breakers, control and protection equipment and thyristor valves
are in its manufacturing range.
BHEL has emerged as the first company in India to indigenously develop
and manufacture 333 MVA, 1200 kV transformer. BHEL has also manufactured
1200 kV CVT for transmission test station of PGCIL at Bina and 530 kN
disc insulators for 1200 kV UHVAC transmission lines. Notably, BHEL has
received the breakthrough order for world's first +/- 800 KV 6,000MW
Ultra High Voltage Multi-Terminal DC Transmission Link between
North-east and Agra from Power Grid Corporation of India Ltd.
BHEL has developed and commissioned indigenous 36 kV and 145 kV Gas
Insulated Substations (GIS). The company is now developing 33 KV double
bus design to meet the transmission requirements. The company has
emerged as the only indigenous manufacturer of largest rating (5 MVA)
Dry Type Transformers.
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The Company accepts full project responsibility for
feasibility / system studies , execution and commissioning of Fixed
Series Compensation / Controlled Shunt Reactor schemes. BHEL has the
expertise and extensive on-the job exposure for design and applications
relating to Power System Studies and Feasibility Studies etc.
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400 kV Substation executed by BHEL for
PGCIL |
International Business |
In international arena, the prevailing environment of
heightened uncertainties worsened by political turmoil in the Arab world
has adversely affected the business prospects of BHEL's traditional
markets. In spite of such situation, BHEL was able to sustain its
exports momentum and expanded its foot print in new markets. The company
is poised to maintain its references in the overseas market encompassing
almost the entire range of products and services, covering Thermal,
Hydro and Gas-based tur nkey power projects, Substation projects,
Rehabilitation projects, besides a wide variety of products like
Transformers, Motors, Compressors, Valves, Electrostatic Precipitators,
Photovoltaic equipments, Insulators, Heat Exchangers, Switchgears etc.
The company has been successful in meeting the requirements of
international markets in terms of complexity of work as well as
technology, quality and other requirements. BHEL has proved its
capability to undertake projects on fast-track basis. Continued focus on
After-Sales-Services led to orders for Spares & Services from UAE,
Bangladesh, Nepal, France, Sri Lanka, Kazakhstan, Iraq, New Zealand,
Malta, Thailand, Yemen and Libya. Besides undertaking turnkey projects
on its own, BHEL also possesses the requisite flexibility to interface
and complement other international companies for large projects, and has
also exhibited adaptability by manufacturing and supplying intermediate
products.
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The company is taking a number of strategic business
initiatives to fuel fur ther growth in international business which
includes exploration of oppor tunities in solar energy related projects,
equipments and projects in Transmission & Distribution arena in overseas
markets. |

300 MW Western Mountain Extension Project
for GECOL, Libya |
Technology Upgradation, Research & Development |
BHEL's products and systems are technology intensive
and R&D/technology development is of strategic importance in its
endeavour to become an all-inclusive engineering enterprise. During the
year, BHEL has invested R 982 Crore on R&D efforts which is 18 % higher
than previous year. A turnover of R 7809 Crore was achieved through
products and systems developed in-house, an increase of 23% over the
previous year. A total of 91 patents and copyrights were granted during
the year enhancing the intellectual capital to 1,438 patents &
copyrights.
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Significantly, BHEL was ranked as the number one
company in terms of filing patents and second highest investor in R&D in
India by Economic Times Intelligence Group. The company won the coveted
CII-Thompson Reuters Innovation Award-2010 in the "Hi Tech Corporate"
category in recognition of its innovation and entrepreneurship in India. |

Sh. Praful Patel, Hon'ble Union Minister of
HI&PE inaugurating the new state-of-the-art Electrical Machines Shop at
BHEL, Bhopal |
In confor mity with engineering and technology
objective, the Corporate R&D Division at Hyderabad leads BHEL's research
effor ts using emerging technologies to offer State-of-the-art total
engineering solutions. Research and product development centres at each
of the manu factur ing divisions play a complementary role. Centres of
excellence have been set up for Simulators, Computational Fluid
Dynamics, Permanent Magnet Machines, Surface Engineering, Intelligent
Machines and Robotics and Machine Dynamics. As the Seventh in the
series, BHEL has established a Centre of Excellence for Compressors &
Pumps Dynamics.
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Initiatives for setting up of a new Centre of
excellence for Nano-technology at Hyderabad are underway. "R&D Advisory
Council" has been formed with eminent scientists and dignitaries from
Govt. of India to advise BHEL on R&D strategies for growth and to enable
it face the new challenges in the market.
In addition to the Corporate R&D Division, BHEL has four specialized
institutes, viz., Welding Research Institute at Trichy, Ceramic
Technological Institute at Bangalore, Centre for Electric Traction and
Hydro lab at Bhopal and Pollution Control Research Institute at
Haridwar.
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180 MVA, 1200 kV Testing Transformer & 80
MVAR, 765 kV Single Phase Shunt Reactor at UHV Lab, Bhopal |
Human Resource Development Institute |
Guided by the HRD Mission statement "To promote and
inculcate a value-based culture utilizing the fullest potential of Human
Resources for achieving the BHEL Mission", the HRDI through a step by
step strategic long term training process and several short term need
based programmes based on comprehensive organisational research, enables
the human resources to unearth and hone their potential.
In a major advancement, an integrated Human Resource Management system
was implemented during the year 2010-11, which aims at reaching out to
the internal stakeholders on real time basis and redefining the role of
HR functions as a strategic partner in business, through process
standardization, optimization and seamless enterprise integration.
Some of the Core programmes include Strategic need based programmes;
Competency based programmes and Functional programmes like Advanced
Management Programmes, General Management Programmes, Strategic
Management Programmes, Senior Management Programmes, Middle Management
Programmes, Young Managers Programmes and self starter programmes for
budding managers.
In addition, the HRDI provides professional support to Corporate HR and
HRDCs at Units/Divisions. HRDI is also accepting consulting assignments
from other organisations in a selective manner.
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Health, Safety and Environment Management |
BHEL's commitment towards environment is reflected in
all its activities, products and services, providing safe and healthy w
o rking environment to all stakeholders. In confor mity with its concern
for environment, the company has taken up a number of Environment
Improvement Projects(EIPs), which include projects like plantation of 31
lakh trees, 47 Lakh Sq. M of green coverage, and 110 rainwater
harvesting plants and energy and resource conservation projects in and
around manufacturing units. These projects are aimed at enriching the
environment, conservation of precious resources like water, energy,
fuel, oil etc.
BHEL has been actively developing and acquiring clean technologies for
power generation enabling its customers to minimise the impact of power
generation on the environment. Reinforcing its commitment to optimum
utilisation of natural resources as well as its concern for the
environment, BHEL has developed dynamic classifier system to improve
combustion efficiency of boiler and reduction of NOx emission. The
company has taken up Clean Development Mechanism (CDM) projects to
reduce greenhouse gas emissions in a more focused and vigorous way. A
broad reference list of CDM activity projects both of in-house
implementation and joint claim projects with customers has been
generated. CDM is a planned activity for each Unit and carbon credit
forms part of budgeted activity.
BHEL has supplied 210 Sq.Mtr. space grade solar panels and 28 space
quality batteries to ISRO for their space program. In the context of
Jawaharlal Nehru National Solar Mission, BHEL shall be executing the
orders for Renovation and Operation & Maintenance of SPV plants
(aggregate 2.15MWp) at various Islands of Lakshadweep. In conformity
with Green energy initiative, an energy efficient largest single
cylinder non-reheat steam turbine for 100-140MW application has already
been developed to harness waste heat.
The company won the prestigious Golden Peacock Award for Occupational
Health & Safety 2010 from the Institute of Directors for significant
achievements in the field of Occupational Health & Safety.
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Corporate Social Responsibility |
BHEL has developed a CSR scheme and its Mission
Statement on CSR is- "Be a Committed Corporate Citizen, alive towards
its Cor porate Social Responsibility".
Fostering the tradition of repaying the society at large by actively par
ticipating in the welfare of local communities through numerous
Corporate Social Responsibility initiatives, BHEL undertakes
socio-economic and community development programmes to promote
education, improvement of living conditions and hygiene in villages and
communities located in the vicinity of its manufacturing plants and
project sites spread across the country. Thrust is being given in eight
areas- Self employment generation, Environment
protection, Community development, Education, Health management &
medical aid, Orphanages & Old-age Homes, Infrastructural development and
Disaster/ Calamity Management. In addition, BHEL provides financial
assistance to various NGOs/Trusts/ Social Welfare Societies that are
engaged in social activities throughout the country.
In confo r mity with CSR Guidelines issued by Department of Public
Enterprises BHEL has adopted its CSR Policy from 2010-11. It's constant
endeavors were appreciated and recognized at the "CSR Thought Leadership
conclave" organized by Wockhardt Foundation and BHEL was awarded the
"India Shining Star CSR Award" for outstanding work in CSR sphere in the
Capital Goods sector. CMD, BHEL was awarded the Distinguished Fellow
Award 2010 from the Institute of Directors for outstanding contribution
in the field of Corporate Gove r nance and Cor porate Social
Responsibility.
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Participation in the UN's Global Compact
Programme |
As the world's largest global corporate citizenship
initiative, the Global Compact Program is the first and the foremost
concern which is exhibiting and building the social legitimacy of
business and markets. BHEL has continued to play a prominent part in the
United Nation's Global Compact Programme on CSR by promoting the core
values on human rights, labour standards, environment and
anti-corruption and intends to advance these principles forming part of
its strategy & culture within its sphere of influence. BHEL demonstrated
its commitment through regular pooling of communication of progress
(COP) on the UNGC website. BHEL per iodically submits annual
Communication of Progress on the relevant principle of global compact in
respect of Environment issues.
Company publicly advocates with its employees and other stakeholders and
regularly incorporates its commitments towards Global compact programme
through its Annual report, press conferences and other public documents.
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Bus donated to Arivalayam - School for
Special Children run by BHEL, Tiruchirappalli |

Tree plantation drive at BHEL, Bhopal- a
step towards a cleaner environment |
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